Prototype is the types of wire drawing machine in absorbing imported wire drawing unit on the basis of the research and development, product has high efficiency, good quality, low noise, smooth operation, low energy consumption, convenient operation workers, low labor intensity, low operation and maintenance cost, long life characteristics; It is now the first choice for knitting enterprises, and has been well received by many users at home and abroad.
High efficiency: the mechanical and electronic products are all made of the current domestic price the best product configuration, reducer are all hard tooth surface gear drive, the electric system adopt schneider series products, extrusion screw for secondary separation of mixed type screw, has good mixing effect, applicable planetary-boundaries materials, powder and various ratio of reworked material. For example, 120 x 33-1500, for example, can produce flat silk no less than 9 tons in a single day and consume less than 240 KW. H. The energy consumption per ton of finished wire is only 576KW, which is far lower than the current consumption value of the wire drawing machine in the market.
Good quality: unit production of flat wire whether appearance of smoothness and geometric dimension precision and monofilament linear density deviation, the tensile strength and elongation have reached and exceeded the national standard requirements.
Low noise: the drive of the unit are straight league match flexible flat belt transmission, the machine of decelerate of hard tooth flank with also have higher accuracy and the movement of all motor using frequency control of motor speed buffer start control, so the noise of the machine has been effectively controlled.
Smooth operation, the power source of the unit for each drive unit for frequency conversion buffer start, flat belt transmission also has the characteristics of stable operation, the high speed, heavy quality of transmission also has carried on the balance on craft processing, guarantee the stability of unit operation.
Low energy consumption: the design of the extruder screw of this unit is the current energy consumption, and the long effect changing network has the characteristics of direct connection, large area and small resistance. All sides, waste silk can be recycled online. The extrusive oven is designed by plate heating box body, and the waste heat in the box is also used by the microcirculation system. The technology has been patented by the state.
Workers are convenient to operate: the design of the operating parts of the machine conforms to the standards of human engineering design, and the transmission roller has safety protection device, which can effectively avoid the occurrence of production accidents.
Low labor intensity, the execution of the unit the control unit is focused on a touch screen operation, the system has a relatively complete process parameters set methods, and can be in process parameters to improve the reserve system, for subsequent use.
In addition the machine is equipped with large spindles round loom, the winding machine efficiency will be improved to a great extent, winding diameter of 135, for example, single spindle winding time on the host will reach 250 m/min speed 2.5 hours a yarn, and ordinary type Φ 90 spindles 0.5 hours will have to accept a yarn, can greatly reduce the labor intensity of workers.
Operation and maintenance cost is low: the machine maintenance of the machine is continuously optimized, which has been approved by a large number of users, according to the periodic maintenance specified in the product specification.
Table of technical indicators of attached drawing machine:
拉丝机四种型号技术参数
序号 | 型号type | SJPL-90×33- 1200 | SJPL-100×33-1350 | SJPL-110×33-1500 | SJPL-120×30-1500 |
1 | 最大挤出量(kg/h) | 185 | 285 | 400 | 450 |
2 | 挤出机功率(KW) | 55 | 75 | 90 | 90 |
3 | 螺杆直径(mm) | 90 | 100 | 110 | 120 |
4 | 长径比 L/D | 33:1 | 33:1 | 33:1 | 33:1 |
5 | 螺杆转速(rpm) | 10-92 | 10-104 | 10-104 | 10-104 |
6 | 模头宽度(mm) | 1200 | 1350 | 1500 | 1500 |
7 | 最大生产线速度 (m/min) | 250 | 250 | 280 | 300 |
8 | 扁丝纤度范围(tex) | 60-230 | 60-230 | 60-230 | 45-280 |
9 | 牵伸比(倍) | 4-8 | 4-8 | 4-8 | 4-8 |
10 | 卷绕头数(个) | 192 | 256 | 272 | 320 |
11 | 外型尺寸(mm) | 29000×3900 ×2300 | 32300×3900 ×2300 | 40300×3900 ×2600 | 43600×3900 ×2600 |