Full Process Automatic N95 Face Mask Machine
N95 Face Mask Automatic machine
Productivity: 2700pcs/h, more than 50k pcs/day
Technical Parameters:
1. Dimension: L10500MM * W1500MM * H2200MM
2. Color: gray, will follow this standard without special requirements
3. Weight: ≤5000kg, ground load ≤500KG / m2
4. Working power: 380VAC ± 5 %, 50HZ, rated power about 15KW
5. Compressed air: 0.6 ~ 0.8 MPa, flow rate about 200L / min
6. Operating environment: temperature 10 ~ 35 ºC, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanliness no less than 100,000)
This machine is a fully automatic folding mask production line, which automates the whole process from multi-layer raw material material, nose line welding, ear band welding and Logo printing. Machine movement process will not destroy the characteristics of the material, mask filtering effect meet N95 standard requipment.
(standard machine does not include the function of breathing valve, if you need breathing valve, optional purchase)
The equipment parameters :
1.Automatic counting, can effectively control the production efficiency and production schedule.
2.Variable frequency control can adjust the running speed of the equipment according to the actual needs.
3.The equipment is highly automatically, the request to the operation staff is low, only need to put the material and tidy up the finished production.
4.Modular, user-friendly design and easily maintenance.
Process flow:
After the whole roll of cloth is rolled up, it is combined with a roller, the cloth is mechanically folded, the nose bridge strip is pulled and unrolled, the length is cut and imported into the edge of the bag cloth, the two sides are welded to the seal through ultrasonic welding, and then through the ultrasonic side seal, through the cutting knife cutting
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Equipment parameters:
(1) production specifications:
(2) UPH: > 30pcs/min
(3) qualified rate of equipment production: 98%
(4) equipment failure rate: 2%
(5) number of operators: 1
(6) electric control: PLC
(7) driving mode: servo motor
(8) control panel: touch screen + button;
(9) equipment size: 9800mm(L)×1500mm(W)×2100mm(H);
(10) equipment appearance color: white: hcv-n95-a;
(11) working power supply: single-phase 220V, 50HZ, rated power about 14KW;
(12) compressed air: 0.5 ~ 0.7mpa, using flow of about 300L/min;
(13) operating environment: temperature 10-35 ºC, humidity 5-35%HR, no flammable or corrosive gases, not lower than the level of 100,000 dust free workshop standards not lower than the level of 100,000 dust free workshop standards;
Product description:
(1) ultrasonic welding roller: the customer is required to provide the mask drawing, including the pattern drawing when the mask is not folded and the outline drawing of the folded mouth cover;
(2) printing pattern: the plane drawing of the pattern required from the customer, including the overall size of the pattern (length x width), the size of each line of the pattern and the font. Font color, etc.
(3) ear band welding: the client shall provide the position drawing of ear band welding on the mask.The error is +/- 1mm
Equipment materials and product specifications
| Item | Width(mm) | Roll outside diameter(mm) | Roll inner diameter(mm) | Weight | Remark |
| Nonwoven Fabric(Inner layer) | 230-300
±2 | Φ600 | Φ76.2 | Max 20kg | 1 layer |
| Nonwoven Fabric(Outside layer) | 230-300
±2 | Φ600 | Φ76.2 | Max 20kg | 1 layer |
| Intermediate filter layer | 230-300
±2 | Φ600 | Φ76.2 | Max 20kg | 1-4 layer |
| The bridge of the nose bar | 3-5
±0.2 | Φ400 | Φ76.2 | Max 30kg | 1 roll |
| Earloop | 5-8 | - | Φ15 | Max 10kg | 2 roll/ctn |
Equipment safety
1. Equipment safety requirements:
1) the equipment design conforms to the man-machine principle, easy and safe to operate, and the whole is firm and reliable.
2) the equipment shall have good and comprehensive safety protection measures. The rotating parts, dangerous parts and dangerous parts of the equipment shall have protective devices and safety labels, and the safety and environmental protection shall meet the national standards.
2. Electrical safety requirements:
1) the machine is equipped with cut-off valves of power supply and air source to ensure no danger during maintenance.
2) the control system is placed in the position where the operator is convenient to operate and observe.
3) the electrical control system of the equipment has overload protection and short circuit protection functions.
4) measures to prevent wire wear are provided around the outlet of distribution cabinet.
