DB Direct Buried PLB HDPE 40MM Duct Pipe Making Machine
FTTx direct buried (DB) single duct PE pipe production line is used for producing telecom ducts. It's popular in Microduct cabling solution project. This microduct can be embedded into the road in advance. This solution is perfect for growing and changing cities and neighborhodds: during the initial installation you don't need to know how the cable network will look like years ahead because microduct network can be altered easily afterwards.
Then, how to produce Microduct with low friction force silicon layer? KAIDE factory has accumulated dozens of customer case within the past 20 years.
Integrated with double layers co-extrusion, cooling and finalizing the design,drawing and winding,the production line is characterized by high automaticity, even plasticzation, long life, easy,operation and mainteance. So it is in chemical and construcion firmis good graces.
Dozens of customer cases, most of whom are the Top Brand in telecommunication fileds in their countries.
The most high speed in China- 120m/min, which can reduce the labor cost for some high developed countries. You know some of their labor cost is about Eurodollar 150/day. Then too much lower capacity is no sense to their profit.
Skilled multi-layers technologies. KAIDE is good at co-extrusion technology over 20 years. You can see our customers everywhere.
→ Pipe diameter from 5-32mm
|
→ Stable production speed 60-120m/min |
→ Siemens PLC control system |
→ Remote computer control after-sales service. |
→ Low voltage electricals: Schneider Brand |
→ Frequency Inverter: ABB |
→ Pipe Traversing Unit: Servo traversing. Neatly appearance. |
No
| Machine component | Set |
| 1 | SJ75/36 Extruder with gravimeter | 1 |
| 2 | SJ50/33 Extruder with gravimeter | 1 |
| 3 | Color masterbatch feeding device | 2/1 |
| 4 | High precision Die head | 1 |
| 5 | Vaccum and Cooling tank
| 3/4/5 |
| 6 | Laser diameter control device | 1 |
| 7 | Haul-off machine | 1 |
| 8 | Pipe accumulator | 1 |
| 9 | Automatic pipe winding machine | 1 |
| 10 | Siemens PLC contorl system with Remote control | 1 |
Available for producing microduct with:
| 1 | DI(direction installation) |
| 2 | DB(Direct buried)
|
| 3 | Flat-duct |
| 4 | Link-duct
|
| 5 | Thick walled duct(TWD) |
| 6 | DB HS( Direct buried high strength) |
| 7 | DB AL(Direct buried aluminum) |
| 8 | Single duct |
| Application:FTTH(fibre to the home), FTTx ,telecom, telecommunictaion,optical fibre, PLB HDPE duct |
Machine features:
Screw: nitriding, polishing, nitriding thickness 0.5-0.7mm, the screw adopt our own designing structure of 5-zone type for high effective plasticizing
Gravimeter equipped which can reduce the raw material cost, and reduce the machine starting time, what's more, can ensure the pipe weight per meter is constantly.
Composite technology die head with high precision and specialized high speed calibrator ensure the finished pipe's size is accurate.
Vacuum tank with vacuum pressure and temperature diaplay lively, and over pressure alarming.
Laser diameter control device equipped
Siemens Servo motor driven, high speed belt clamping and hauling
Pipe accumulator is designed, sepcially for high speed producing and make sure the pipes will not be dirtied when changing rolls
Servo travsering unit ensure the pipes are arranged neatly.
The microduct silicon core tube production line informations:
| Model | Extruder | Capacity | Production speed | Installation Power |
| KAIDEDUCT-1 | SJ75,SJ50 | 350KG/H | 120m/min | 180KW |
| KAIDEDUCT-2 | SJ60, SJ45 | 230KG/H | 80m/min | 130KW |
| KAIDEDUCT-3 | SJ60, SJ45 | 180KG/H | 60m/min | 100kw
|
