Plastic Sheet production line is to manufacture PP PE PC fluted sheet or hollow sheet, which have many advantages than cardboard.
1) Light Weight
2) Innocuous, non-taste
3) Waterproof, moisture resistance
4) Strong impact resistance
5) Ageing resistant
6) Corrosion resistant
7) Heat and sound insulation
8) Recycling\environment-friendly
Applications
1) Packing Material: Instead of the traditional packing material such as corrugated paper, wood board, etc.
2) Turnover box: the container of electric parts, food, drink.
3) Advertising Board: advertising board, show board, brand mark, light box board, etc.
4) Industry Uses: Protection board, padding board, luggage carrier, separating board, baseboard, cross board for all things
5)Construction Board: Partition, protection board of wall, ceiling board
Parameters
Number | Item | Unit | Quantity |
1 | Extruder with single screw | set | 1 |
2 | Screen Changer | set | 1 |
3 | Die | set | 1 |
4 | Vaccum Calibrator | set | 1 |
5 | First haul-off unit | set | 1 |
6 | Drying oven | set | 1 |
7 | Cooling Device | set | 1 |
8 | Second haul-off unit | set | 1 |
9 | Cutting device | set | 1 |
10 | Electrical control Cabinet | set | 1 |
11 | Stacker Unit | set | 1 |
12 | Screw feeder | set | 1 |
Specifications
Machine type | 1400 | 1800 | 2300 | 2700 |
Max sheet width(mm) | 1250 | 1650 | 2150 | 2550 |
Sheet thickness(mm) | 2-6 6-12 15-20 | 2-6 6-12 15-20 | 2-6 6-12 | 2-6 6-12 |
Line Speed(m/min) | 1-6 2-10 | 1-6 2-10 | 1-6 2-10 | 1-6 2-10 |
Max output(kg/h) | 180-260 | 220-350 | 320-450 | 360-500 |
Motor power(kw) | 55-90 | 75-110 | 90-132 | 110-160 |
Screw Model | SJ105/36 | SJ110/36 | SJ120/36 | SJ135/36 SJ150/36 |
Advantages
New design screw extruder: line with market demands and adapt to many kinds of raw materials, with the advantages of good plasticizing, uniform distribution and high output.
Hydraulic pressure screen exchange: short course of changing screen and stable operation of operators
Molding die: with high quality alloy steel lips and restrict bars to ensure even pressure and uniform thickness of the finished sheet.
Vacuum Calibrator: convective heat with array interleaved to ensure high precise calibration. the vacuum system composes two independent subsystem, equipped with several closed loop vacuum lines, which carries vacuum regulating system and vacuum displaying system, to ensure stable and even vacuum degree of sheet surface.
Haul off Device:
First haul off device is of high power, high reduction gear ratio, multi roll type, high traction, to draw the sheet up from calibrator evenly and synchronizedly.
Second haul off device is to remove stress and equipped with edge cutting device to ensure effective width and smooth cutting.
Cutting Machine: Accurate imported automatic length indicator, adopts electric fly cutting and traversing cutting.
Electrical control system: adopt PLC to control precise parameters.
Process Flow
Feeding→extrusion→exchange screen→Die→Calibrator→first haul off →heat treating oven →Cooling→second haul off →cutting→stacking
Benefits
1. Required high production efficiency
2. Production flexibility( controllable sheet thickness and width, for example, you can produce 2-6mm thick sheet with the same mould or machine)
3. Reliability and stability
4.Excellent Adaptability to different raw material and reach over 30% production cost reduction.
5. Size and shape diversity of finished products
